Adding pasta to the menu
Bühler has been collaborating with Cristal Alimentos for more than 30 years. In the first stage, the company invested in Bühler’s equipment for cleaning and sorting rice – today, Cristal has 20 Sortex machines. A few years ago, Cristal decided to take a brave step forward and start to produce pasta. As it was a completely new market for Cristal, the company needed a trusted partner. Bühler was ready to support with its technical and engineering know-how. “We started to manufacture pasta due to our partnership with Bühler. The relationship of trust and constant support at all stages of the project has made a huge difference for us. The combination of experience, expertise, and project management was outstanding,” explains Marcelo Madalena.
Cristal purchased three modern C-Line pasta lines. The first two automated lines – to produce long and short pasta and with a capacity of 2,750 kilograms per hour (kg/h) and 2,000 kg/h, respectively – were bought in 2018. In the first year, Cristal reached 100 percent production capacity with around 5,000 kg/h. With such a promising debut, Marcelo Madalena and his team decided to invest more – the only way to cater to the growing demand. In 2020, the company acquired the third pasta line, a long-cut pasta solution, with a capacity of 5,000 kg/h. Today, with three lines, the installed capacity of Cristal is around 10 tonnes per hour, contributing to keeping Brazil among the top five leading countries in pasta production as of 2021, according to the International Pasta Organization.
“We consider it one of the most modern and high-tech pasta lines in South America,” explains Fátima Morais, Sales Manager at Bühler. Bühler provided the complete solution for Cristal Alimentosʼ pasta lines, covering all stages of the production process.
As an example, the mill and mixer with gravimetric dosers provide maximum precision in the dosing of ingredients, guaranteeing controlled conditions of the pasta, constant humidity, and consistent drying. The pressing system operates without granulometry limitation, offering perfect hydration and pasta development, with excellent access to components for maintenance and cleaning. And finally, the pasta dryer guarantees a high level of thermal insulation, free from deformation and problems with condensation, as well as energy efficiency.